VACUUM PUMP (for 1ND-TV) > INSTALLATION

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1. INSTALL VACUUM PUMP ASSEMBLY


    C199770

  1. Coat 2 new O-rings with engine oil, and place them onto the vacuum pump assembly.



    C199771E01

  1. Install the vacuum pump assembly so that the coupling teeth A on the side of the vacuum pump can engage with the tip groove of camshaft B.



    C199769

  1. Install 2 new bolts onto the vacuum pump assembly.

    Torque:
    21 N*m{ 214 kgf*cm , 15 ft.*lbf }



    C199768

  1. Connect the 2 vacuum hoses with the clip to the vacuum pump assembly.



2. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH


A202798

  1. Engage the claw and install the engine mounting insulator.



    A196492E01

  1. Install the stud bolt to the engine mounting bracket.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }

  1. Temporarily tighten the engine mounting insulator with the 5 bolts and 2 nuts.

  1. Fully tighten the 3 bolts to the body, as shown in the illustration.

    Torque:
    Bolt A:
    52 N*m{ 530 kgf*cm , 38 ft.*lbf }

  1. Fully tighten the 2 bolts and 2 nuts to the engine.

    Torque:
    52 N*m{ 530 kgf*cm , 38 ft.*lbf }



3. CONNECT ENGINE WIRE


    C199767

  1. Connect the wire harness clamp and bolt.

    Torque:
    8.0 N*m{ 82 kgf*cm , 71 in.*lbf }



4. INSTALL ENGINE COVER ASSEMBLY


    A202475

  1. Engage the 3 claws and install the engine cover.



5. INSTALL AIR CLEANER CASE SUB-ASSEMBLY


    A201623

  1. Install the air cleaner case with the 3 bolts.

    Torque:
    7.5 N*m{ 76 kgf*cm , 66 in.*lbf }



6. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY


    A202524

  1. Install the air cleaner filter element.

    NOTICE:
    Engage the air cleaner filter element protrusion with the air cleaner case groove.



7. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    A201620E01

  1. Engage the 2 claws and 2 clamps and install the air cleaner cap.

  1. Connect the connector and 2 wire harness clamps.
    Text in Illustration 
    *1
    		Wire harness clamp
    *2
    		Clamp



    A201621E01

  1. Connect the air cleaner hose to the air cleaner cap.

    HINT:
    1. The clamp should contact the air cleaner hose stopper.
    2. Make sure that the air cleaner hose recession is securely engaged with the air cleaner cap protrusion.



8. INSPECT FOR OIL LEAK


9. INSPECT VACUUM PUMP ASSEMBLY


    C199766E01

  1. Disconnect the vacuum hose and connect the vacuum gauge to the vacuum pump assembly.
    Text in Illustration 
    *1
    		Vacuum Gauge

  1. Start the engine and warm it up for more than 2 minutes.

  1. Measure the vacuum with the engine at idle.

    Vacuum at standard (sea-level) atmospheric pressure (1013 mbar):
    More than 86 kPa (650 mmHg)

    HINT:
    Replace the vacuum pump every 200000 km (124000 miles).

  1. Remove the vacuum gauge from the vacuum pump assembly.

  1. Connect the vacuum hose connector to the vacuum pump assembly.